Brinell hardness test procedure

brinell hardness test procedure

Before moving towards the Brinell Hardness Test we should know — What is the hardness of a metal? Hardness is resistance to plastic deformation of the metal and it is measure by the depth of the indentation. Hardness is not a property of the metal because it can be changed by several treatments like cold working and heat treatment. We can define hardness of the metal in different ways but in this article, we are focusing only on Brinell Hardness Test. In the manufacturing industry, we are measuring the hardness of the metal by various hardness tests and one of them is the Brinell Hardness Test.

Brinell Hardness Test is one of the most important hardness tests in the engineering industry and metallurgy. It is used when the surface of the metal is very rough to use another hardness test on it. There are two methods to perform the Brinell hardness Test on the metal as follows:. In the standard method of the test, we use a ball indenter of 10mm diameter. In the non-standard Brinell Hardness Test, we use approximately to kg of load.

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In this method, we use a ball indenter of 1, 2. Due to low load and less ball diameter, this test is used in commercial practices. Above you can see the diagram of Brinell hardness testing machine equipped with various loads and multiple ball indentors.

A load selecting knob is used to change the size of the load.

Brinell Hardness Testing: The Ultimate Guide

The lever is used to move metal samples in an upward and downward direction. Metal samples are placed over the anvil and a lamp is fixed on the machine column to observe the process.

As we know that, Brinell hardness number BHN depends on the load. During the indentation process, the ball indentor does not make a constant angle with the sample surface.

This indentor ball makes a large contact angle with the lower load which forms a small impression on the metal sample which resulted in less hardness. Same as above, the indentor ball makes a small contact angle with a higher load which forms a bigger impression on the metal sample which resulted in more hardness. Therefore it concludes that Brinell hardness number BHN is dependent on the load applied.

In this article, we have seen the Brinell hardness test and its two different methods — Standard and Non-Standard Brinell hardness tests. Also, discussed its advantages, disadvantages or limitations, and applications. Above you can see the diagram of the Brinell hardness testing machine.

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brinell hardness test procedure

Even though the server responded OK, it is possible the submission was not processed. Table of Contents. Spread the love.Historical Version s - view previous versions of standard. Work Item s - proposed revisions of this standard. More E This information may correlate to tensile strength, wear resistance, ductility, or other physical characteristics of metallic materials, and may be useful in quality control and selection of materials. This standard provides the requirements for a Brinell testing machine and the procedures for performing Brinell hardness tests.

Portable Brinell hardness testing machines that cannot meet the direct verification requirements and can only be verified by indirect verification requirements are covered in Test Method E Verification of Brinell Hardness Testing Machines.

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Annex A1. Annex A2. Annex A3. Standardization of Brinell Hardness Test Blocks. Annex A4. Appendix X1. Appendix X2. Although this standard specifies the unit of force in the International System of Units SI as the Newton Nbecause of the historical precedent and continued common usage of kgf units, force values in kgf units are provided for information and much of the discussion in this standard refers to forces in kgf units.

It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Referenced Documents purchase separately The documents listed below are referenced within the subject standard but are not provided as part of the standard.

Scope 1. Brinell Hardness Standardizing Machines. Standardization of Brinell Hardness Indenters. Table of Brinell Hardness Numbers. Link to Active This link will always route to the current Active version of the standard.Based on the hardness of materials, they are being employed in applications where deformation resistance is required like in coatings. Tests commonly employed for Hardness testing are Brinell hardness test Rockwell hardness testVicker hardness testand Knoop hardness test.

Brinell hardness testing is most commonly employed destructive testing method. The principle of test is to press the indenter on surface of sample with such a force that It leaves the indent.

Brinell Hardness Test – Useful Tool for Metallurgist

Brinell hardness number is denoted with HBN. A softer material, larger the depth of indentation and smaller the HBN. Mostly this test is employed for relative materials having coarse microstructures or rough surfaces. The impression is made on a sample by indenting the surface of a sample with a 10mm diameter steel ball for 10 to 30 seconds and, later on, measuring the diameter of an impression after the test.

These are enclosed in the cast iron body of the machine. The main screw might get damaged from extraneous elements so it is protected by a rubber bellow. The main wheel carries the test table on its top to hold the specimen. Steel or Tungsten carbide balls are used as indenters. Depending upon materials hardness, either steel balls or tungsten carbide balls are used.

Classification of materials is as follows:. Hard Materials: Hardened steel balls having diameter of 10mm are used as indent. Load applied in this case is kg. Soft Materials: Hardened steel balls having diameter of 10mm are used as indent. Load applied in this case is kg to avoid deep indent.

Extremely Hard Materials : Tungsten carbide balls having diameter of 10mm are used as indent to avoid distortion. Similar to indent types, time for indentation is also important. For uniform distribution of load over sample and complete distortion of sample, essential time should be between 10 to 30 sec.

Classification based on time is as follows:. Travelers microscope is used in laboratory for measuring diameter of indent as it is portable and easy to use.

Diameter is measured in two directions with length scale shown on sides. Two sides diameter is than averaged for accurate diameter of indent. There are certain defects accosiated with surface of sample which causes variation in hardness i. Ridging and sinking in.

Materials, when cold worked, get extremely hard. In those cases, when indent made an impression, indentations edges piled up. This results in a difference in actual diameter and piled up impression. In the case of annealed structures, materials get extremely soft.

In those cases, if hardened steel balls are used for a long time like 30 seconds, then edges of impressions get sunk in which increases the diameter of an impression than actual indent diameter. Such a defect is called a sinking defect. Hardness of annealed plain carbon steels is low because during annealing process the heating rate is low, holding time is high which results into the grain coarsening.

Where in case of quenched and tempered steel hardness is high due to the formation of martensite during fast cooling. In martensite, amount of carbon is high which is responsible for hardness of material.The Brinell method is one of the most popular and widely used techniques for measuring the hardness of a wide variety of specimens.

The method has been named after J. Brinell who was its inventor in Hence, the Brinell test is the oldest method of hardness testing.

The test loads applied under this method is variable which adds to its versatility and makes it ideal for different types of specimens. It can be easily used to measure the hardness values of nearly all types of metals and also of other material types.

Under this method, a test load force of Kgf and a spherical carbide ball of 10mm diameter is used as the indenter.

In case of measuring hardness for softer metals and alloys, the test load force can be reduced to Kgf and the indenter ball can be of diameter 5mm to 10mm. In Europe, the Brinell test is often used for small applications wherein a test load force of 1kgf and a spherical indenter of 1mm is used. The test makes use of small parameters in Europe and is often also called as Baby Brinell tests there.

It helps to determine the structural integrity and suitability of the specimen to be used for specific applications. It enables companies to make use of the best quality raw materials after conducting its hardness tests and being sure of its suitability for the said application.

It helps to meet the safety compliances issued by a different government or relevant authorities by ensuring the best quality of products is manufactured. Hardness testing also provides a fair idea of the degree to which a particular material can be subjected to treatment for being used for particular applications. The Brinell method of hardness testing is used to measure the hardness of specimen which is generally too rough or course to be measured by other methods.

This method generally uses a higher test load of Kgf and a 10mm indenter diameter. The indentation made by using this method evens out the specimen surface and any other sub-surface inconsistencies.

The pre-determined test load is applied to a spherical indenter which is held on the specimen surface for a fixed time generally 10 seconds and then moved.

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The depth of the indentation made on the specimen surface by this process is then measured with advanced optical instruments across at least two diameters. A guide chart is then used to convert the averaged diameter to the corresponding Brinell hardness value. Sometimes test loads as low as 1Kgf are also used, but it is a rare thing in Brinell hardness testing. During hardness testing by the Brinell method, the depth of the indentation on the specimen should be measured very carefully.

Inconsistencies in measuring it are the biggest source of error while measuring hardness using the Brinell method. There can be disparities by the operator in measuring the indentation which can lead to errors in hardness values. To address this issue, automatic optical Brinell scopes have been developed which makes use of advanced optical systems to measure the indentation.

This helps to remove the human error and subjectivity due to operator measurements and standardizes the measurement of the indentation. However, using such optical systems also increase the complexities and costs associated with hardness testing using the Brinell method. If the test surface is not flat or if it is covered with thick scale, then the hardness values will be unreliable.By continuing to use the site, you agree to our Privacy and Cookie Policy.

Brinell Hardness Testing. Hardness is a characteristic of a material, not a fundamental physical property. It is defined as the resistance to indentation, and it is determined by measuring the permanent depth of the indentation.

More simply put, when using a fixed force load and a given indenter, the smaller the indentation, the harder the material. Indentation hardness value is obtained by measuring the depth or the area of the indentation using one of over 12 different test methods. Learrn more about hardness testing basics here. Most commonly it is used to test materials that have a structure that is too coarse or that have a surface that is too rough to be tested using another test method, e.

Brinell testing often use a very high test load kgf and a 10mm diameter indenter so that the resulting indentation averages out most surface and sub-surface inconsistencies. The Brinell method applies a predetermined test load F to a carbide ball of fixed diameter D which is held for a predetermined time period and then removed. Although the calculation below can be used to generate the Brinell number, most often a chart is then used to convert the averaged diameter measurement to a Brinell hardness number.

Common test forces range from kgf often used for non-ferrous materials to kgf usually used for steels and cast iron. There are other Brinell scales with load as low as 1kgf and 1mm diameter indenters but these are infrequently used.

Due to disparities in operators making the measurements, the results will vary even under perfect conditions. Less than perfect conditions can cause the variation to increase greatly. Frequently the test surface is prepared with a grinder to remove surface conditions. The jagged edge makes interpretation of the indentation difficult. Two types of technological remedies for countering Brinell measurement error problems have been developed over the years.

brinell hardness test procedure

Automatic optical Brinell scopessuch as the B. This method provides the most repeatable results and greater speed since the vagaries of optical interpretations are removed through the use of an automatic mechanical depth measurement.

Using this method, however, results may not be strictly consistent with Brinell results due to the different test methods — an offset to the results may be required for some materials. It is easy to establish the correct values in those cases where this may be a problem.In the Brinell hardness test, an optical method, the size of indentation left by the indenter is measured.

In contrast to the likewise optical Vickers method,which involves a pyramid-shaped indenter being pressed into a specimen, the Brinell method uses a spherical indenter.

The larger the indent left in the surface of a workpiece specimen by the Brinell indenter with a defined ball diameter and a defined test force, the softer the tested material. Enquiry basket. Product finder. Italiano IT. Close Enter search term All you need to know. Please select Mr Ms. Your request. We take standards compliance and data protection extremely seriously, and therefore urge you to accept our privacy policy.

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Hard facts Theory of hardness testing Back to overview Enter search term Categorisation of the Brinell method. Brinell test procedure. Specimen requirements for the Brinell method.

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Brinell methods and applications.In the Brinell hardness test, an optical method, the size of indentation left by the indenter is measured. In contrast to the likewise optical Vickers method, which involves a pyramid-shaped indenter being pressed into a specimen, the Brinell method uses a spherical indenter.

The larger the indent left in the surface of a workpiece specimen by the Brinell indenter with a defined ball diameter and a defined test force, the softer the tested material. The Brinell hardness HBW results from the quotient of the applied test force F in newtons N and the surface area of the residual indent on the specimen the projection of the indent after withdrawing the test force see formula below.

To calculate the surface area of the residual spherical indentation, the arithmetic mean d of the two perpendicular diagonals d 1 and d 2 in mm is used, because the base area of Brinell indents is frequently not exactly round.

In practice, the formula is not calculated for every single test in order to determine the hardness value. Alternatively, the hardness value can be read from tables or specially programmed test software, which indicate the hardness value for all standardised ball diameters and test loads as a function of the average indent diameter d see poster "Hardness comparison table".

The test force must be selected such that the average indent diameter d is between 0. In order to adhere to these limits, the test force must be coordinated with the ball diameter. The five common force-diameter indexes are 1, 2.

Testing of a material with different ball diameters and test forces must be conducted within the same force-diameter index in order to achieve comparable test results see overview table " Brinell methods and applications ".

The ball diameter must be selected in such a way that the indent covers the largest possible workpiece area — representative for the specimen. According to the standard ISOthe test load should be increased to its final value within a minimum of two to a maximum of eight seconds Generally, the dwell time for the test load is ten to 15 seconds s. If the dwell time is any longer, the duration in seconds must also be specified in the hardness value, e.

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Close Enter search term All you need to know. Please select Mr Ms. Your request. We take standards compliance and data protection extremely seriously, and therefore urge you to accept our privacy policy. After you submit the contact form, the above-mentioned data will be processed by the party responsible for data protection for the purpose of processing your request on the basis of your consent given by submitting the form.

Unless you opt out, the data will be further processed on the same legal basis for the purpose of direct marketing, which is compatible with the original purpose of processing. The data are not passed on to other recipients. Further information can be found in our privacy policy. Brinell Brinell test procedure Back to overview In the Brinell hardness test, an optical method, the size of indentation left by the indenter is measured.

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